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SRV-06 // ACTIVE SERVICE
STUDIO DISCIPLINE // Digital Prototyping

Digital Prototyping.

Eliminate costly design errors before cutting steel. We validate every millimeter inside a high-precision digital environment.

DEFINITION

Digital Prototyping is the computer-based simulation and validation of a physical product's geometry, kinematic motion, and component packaging prior to physical fabrication.

WHAT LOOP CREATES

LOOP rigorously verifies your product in digital space: running interference checks across moving parts, evaluating center-of-mass and volume constraints, simulating mechanism range-of-motion, and auditing tool access paths. This saves clients thousands of dollars in scrapped physical tooling and rapid-prototyping iterations.

01 // ASSETS

DELIVERABLES DELIVERED TO CLIENT.

100% INTELLECTUAL PROPERTY TRANSFERRED
Kinematic Report / VideoDELIVERABLE

Kinematic Range-of-Motion Studies

Verification of hinges, sliders, latches, and planetary mechanisms through their entire travel envelope.

Clash Matrix PDFDELIVERABLE

Digital Interference & Clash Audits

Comprehensive clash detection reports identifying overlapping geometry or insufficient clearances.

Mass Properties DeckDELIVERABLE

Mass, Volume & Center of Gravity Reports

Precise mass property calculations based on assigned material densities and part volumes.

.STL / .3MF (Optimized)DELIVERABLE

Rapid-Prototyping Prep Files

SLA/SLS 3D-printing optimized mesh files with corrected normals, wall thickness verification, and drain holes.

02 // EXECUTION

THE SERVICE WORKFLOW.

STAGE 01

Material Density Attribution

Assigning exact physical densities (e.g. 2.70 g/cm³ for Al 6061) to every component in the assembly.

MILESTONE: Physical Parameter Lock
STAGE 02

Dynamic Clearance Audit

Scrubbing mechanisms through their full kinematic range to check for dynamic collisions.

MILESTONE: Collision Audit Log
STAGE 03

Tool & Assembly Ergonomic Access

Verifying screwdriver clearance angles, socket paths, and human finger assembly reach.

MILESTONE: DFMA Verification
STAGE 04

Rapid Fabrication Pre-Check

Exporting clean, manifold mesh files (.3MF/.STL) ready for fast local 3D printing validation.

MILESTONE: Print-Ready Asset Bundle
TECHNICAL STANDARDS COMPLIANCE
  • Zero-clash static and dynamic clearance requirements (>0.3mm minimum air gap)
  • Standard gravity and center-of-mass balance envelope calculations
  • 3MF manufacturing format with high-fidelity vertex and color topology
  • DFMA (Design for Manufacturing and Assembly) principles
DELIVERY FILE FORMATS
.3MF (High-Fidelity).STL (Watertight).STEPKinematic Simulation MP4Clash Analysis PDF

All files are provided in structured directories with version control notes.

03 // PROOF

DEMONSTRATED IN CONCEPTS.

VIEW ALL CONCEPTS →
CONCEPT 003|Performance Laptop
SPECULATIVE
MATERIAL: 6063-T6 CNC Aluminum & Copper-Nickel Sinter
INSPECT 3D CAD
Mechanical Architecture / Assemblies / Thermal CADHardware / Compute

APEX / STUDIO

IN PLAIN ENGLISH:A high-performance aluminum laptop with an open display clamshell, dual vapor chambers, and a zero-wobble friction hinge.
DIMENSIONS:312.0 × 218.5 × 13.8 mm
TOLERANCE:CNC perimeter gap ±0.03 mm
VIEW PERFORMANCE LAPTOP ARCHITECTURE
CONCEPT 005|Biometric Wristband
SPECULATIVE
MATERIAL: Fluoroelastomer (FKM) & Grade 5 Titanium
INSPECT 3D CAD
Ergonomics / CMF / Mechanism VisualizationWearable Device

SYNAPSE / BAND

IN PLAIN ENGLISH:A medical-grade biometric wristband that measures arterial pulse waves through dry titanium sensor contacts.
DIMENSIONS:Band width 22.0 mm × Core thickness 5.2 mm
TOLERANCE:Electrode sensor seating ±0.015 mm
VIEW BIOMETRIC WRISTBAND ARCHITECTURE
CONCEPT 006|Cycloidal Robotic Joint Actuator
SPECULATIVE
MATERIAL: 4340 Alloy Steel, 7075-T6 Aluminum, Silicon Nitride
INSPECT 3D CAD
Kinematics / Mechanism Design / Exploded ViewsRobotics & Automation

AXON / JOINT 01

IN PLAIN ENGLISH:A heavy-duty cycloidal robotic joint actuator built with zero-backlash gearing for high-torque robotic arms.
DIMENSIONS:Diameter 94.0 mm × Depth 58.0 mm (Hollow bore: 22.0 mm)
TOLERANCE:Cycloid pin profile tolerance ±0.005 mm (5 microns)
VIEW CYCLOIDAL ROBOTIC JOINT ACTUATOR ARCHITECTURE
04 // INQUIRIES

FREQUENTLY ASKED QUESTIONS.

Can digital prototyping replace physical prototyping entirely?

Digital prototyping dramatically reduces the number of physical prototype cycles needed (often from 6–8 rounds down to 1–2), saving immense capital. A final physical prototype is still recommended before cutting high-volume injection molds.

Do you supply files ready for our local 3D printers?

Yes. We deliver clean, manifold, verified .3MF and .STL files formatted with appropriate wall thickness and orientation recommendations for Formlabs, Bambu Lab, or industrial SLS machines.

DIRECT INTAKE

READY TO COMMENCE Digital Prototyping?

Send us your sketch, board dimensions, or mechanical requirements for direct engineering collaboration.

START A PROJECT